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实木板压纹机的详细操作
1.试生产时最好低速运行,待熟悉机器性能后,可逐渐提高生产速度,如此可较好地保证生产安全和产品的压纹质量。
1. It is better to run at low speed in trial production. After being familiar with the machine performance, the production speed can be gradually increased, so that the production safety and product embossing quality can be better guaranteed.
2.操作时,温度和压力的正确控制十分重要设备,若控制不好很容易发生事故,甚至可能使机器损坏。
2. Correct control of temperature and pressure is very important equipment in operation. If it is not well controlled, accidents can easily occur and even damage the machine.
a.在进行加热压纹定型时,要根据材料特性进行控制,通常要将温度控制在40-90℃,千万不要用超高温进行压纹立体印刷,这样会导致印刷品的变色或变形,避免辊体因受高温影响而变形。
A. In the process of heating embossing, the temperature should be controlled according to the material characteristics. Usually, the temperature should be controlled at 40-90 C. Do not use ultra-high temperature for embossing stereo printing. This will cause discoloration or distortion of the printed matter and avoid deformation of the roll due to the influence of high temperature.
b.在进行压纹时工作压力应根据印刷品材料的厚薄和密度,可以在在3-8mpa范围内进行控制,千万不可以为了追求高清晰度的压纹效果而一味加大压力,防止造成压力辊变形。
B. During embossing, the working pressure should be controlled in the range of 3-8 MPa according to the thickness and density of the printed material. In order to achieve high-definition embossing effect, the pressure should not be increased blindly to prevent the deformation of the pressure roll.
3.注意处理好机器速度、温度和压力与压纹效果的关系。一般来说电子商务,机器速度慢、温度高、压力大时,压纹效果相对较好,但必须适度,否则,反而影响产品的压纹质量。对紧度高、挺度好的材料排版,机器压力可适当大一些。
3. Pay attention to the relationship between machine speed, temperature and pressure and embossing effect. Generally speaking, in electronic commerce, when the machine is slow, the temperature is high and the pressure is high, the embossing effect is relatively good, but it must be moderate, otherwise, the embossing quality of the product will be affected. For materials with high tightness and good stiffness, the machine pressure can be appropriately larger.
4.为防止压力辊变形,长时间停机时,一定要将压力辊离压,其操作程序是:先将油路控制阀松开,使压力辊与花纹辊分离RIP,然后停机。
4. In order to prevent the deformation of the pressure roll, the pressure roll must be separated from the pressure roll when the machine is shut down for a long time. Its operation procedure is to release the oil control valve first, to separate the RIP between the pressure roll and the pattern roll, and then stop the machine.
5.压制不同的花纹更换花纹辊时,可先将滚筒支承横梁上的6颗螺丝松开,把传动链及花纹辊上的加热管卸下,再将花纹辊两端轴承座的上部拆下,随即用皮带或柔软而富韧性的绳子套在滚筒上平衡抬起即可。在拆卸过程中质量控制,切忌用铁辊或其他硬物去撬、垫和碰击花纹辊表面,以防止损坏辊筒纹路。
5. When pressing different patterns to replace pattern rolls, the six screws on the supporting beam of the drum can be loosened first, the heating pipes on the transmission chain and pattern rolls can be removed, and the upper parts of the bearing bases at both ends of the pattern rolls can be removed, and then the belt or soft and tough rope can be used to balance lifting on the drum. In the process of disassembly quality control, do not use iron rollers or other hard objects to pry, pad and touch the surface of the pattern roll, in order to prevent damage to the roller grain.
6.压力辊如出现明显磨损变形时,可进行磨削处理,使其达到均匀压力所需的圆心度。
6. If the pressure roll has obvious wear and deformation, it can be grinded to achieve the centrality required for uniform pressure.
7.设备使用过程中,应注意定期加注润滑油设备,花纹辊两端轴承每月加注钙基二硫化钼一次,压力辊支承两端、链条输送辊、油杯每日加注30#机油一次,摆线针轮行星减速箱每运转3个月更换机油一次。良好的润滑可提高压纹机的使用性能和寿命,保证产品的压纹质量。
7. During the use of the equipment, attention should be paid to the regular filling of lubricating oil songjiaoyou.07858.net diandongm.89ix.comfangdaomenw.89ix.com fengmao.89ix.comjialouyi.89ix.comtiaojiefad.89ix.comequipment. Calcium-based molybdenum disulfide should be added to the bearings at both ends of the pattern roll once a month, 30# oil should be added to the supporting ends of the pressure roll, the chain conveyor roll and the oil cup once a day, and the cycloidal pinwheel planetary reducer should be replaced once every three months. Good lubrication can improve the service performance and life of embossing machine and ensure the quality of embossing products.

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